Port

Dalrymple Bay Coal Terminal 7X Expansion

Location
Hay Point, Queensland
Value
$102 million
Client
DBCT Management Pty Ltd
Status
Complete
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About the project

The Dalrymple Bay Coal Terminal (DBCT) is located at the Port of Hay Point, 38 kilometres south of Mackay. In 2004 the Dalrymple Bay Coal Terminal commenced its seventh expansion (DBCT 7X) to increase the terminal’s export capacity.

Scope


As part of the expansion of the existing stockyard, BMD Constructions was engaged to construct three machinery bunds, each 1.3 kilometres in length with associated earthworks and services. After achieving exceptional results, BMD was invited to tender on a sole source basis for many additional contracts. The final works included: bund 4A and 5A, bund 6, access road and Hay Point Rod conveyor underpass, surge bin SB3 reclamation works, and final site wide civil works – stage 2.

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Outcomes


The DBCT Expansion was undertaken during a period of unprecedented construction activity. In order to manage and mitigate the risks associated with carrying out a major project in this environment, the project team implemented initiatives including the mobilisation of the pug-mill silo to site and increased production of Bund 4A panels.

BMD Constructions structured the program of works to minimise down time for the operating equipment, as well as ensure that equipment shutdowns were appropriately sequenced to keep operational disruption to a minimum. Construction works were undertaken across a number of accelerated work fronts, ensuring critical milestones were achieved to permit the progressive handover of each section.